King Technocap C100 – Advanced Automatic Press Capping Machine

High-Speed Continuous Motion Press Capper for Glass and Plastic Bottles

The King Technocap C100 is a high-performance fully automatic continuous motion press capping machine designed to securely cap plastic and glass bottles of various shapes — including round, square, oval, and flask designs. Built for demanding production environments across the pharmaceutical, nutraceutical, food, beverage, cosmetic, and chemical industries, it delivers exceptional speed, consistency, and reliability in every cycle.

Overview and Benefits

• High-Speed Continuous Operation
  Rotary turret design ensures uninterrupted bottle movement, capable of capping hundreds to thousands of bottles per hour depending on size and cap type.

• Precision Capping Accuracy
  Each bottle is capped by precision-engineered press heads with vacuum chucks that accurately grip and place caps using a profiled cam and follower system for perfect alignment and seal integrity.

• Versatile Cap Compatibility
  Handles a wide range of press-on and snap-on caps, making it ideal for different product formats.

• Quick Changeover and Flexibility
  Adjustable components and tool-free mechanisms allow for fast bottle or cap changeovers, reducing downtime and maximizing production efficiency.

• User-Friendly HMI Interface
  Intuitive touchscreen control panel provides real-time monitoring, parameter setting, and system diagnostics for simple operation and setup.

• Compact, Robust Construction
  Compact footprint with stainless-steel frame, fully interlocked guarding, integrated electrical and pneumatic systems, and sealed access panels ensure long-term durability and operator safety.

• Integrated Cap Feeding System
  Supplied with a free-standing waterfall cap feeder and gravity chute, equipped with low-level sensors for continuous cap supply and smooth operation.

• Reliable and Safe Operation
  Built-in backup sensors stop the turret automatically in case of bottle jams or outfeed blockage, protecting both machine and product integrity.

Operation Overview

1. Bottles are conveyed to the rotary turret star wheel beneath the capping heads.
2. Caps are oriented and fed via the waterfall feeder and gravity chute.
3. Vacuum chucks grip each cap and position it precisely above the bottle.
4. The cam-driven press mechanism applies the cap securely in one smooth motion.
5. Capped bottles exit the machine via the outfeed conveyor for labelling or packing.
6. In case of an obstruction, sensors pause operation until flow is restored.

Key Technical Features

• Fully automatic rotary continuous motion press capping system
• 3-phase drive train with gearbox and captive cam for smooth turret motion
• Vacuum cap chucks for accurate placement
• Adjustable guides for multiple bottle diameters and heights
• Stainless steel framework with articulated feet
• Compact design ideal for existing line integration
• Easy cleaning and low maintenance requirements

Applications

• Pharmaceutical: Tablets, capsules, caplets, softgels
• Healthcare: Medical solutions, and over-the-counter health products
• Veterinary: Animal health medicines, nutritional supplements, and treatments
• Nutraceuticals: Vitamins, minerals, herbal remedies, and dietary supplements
• Cosmetics & Skincare: Creams, serums, lotions, and essential oils
• Personal Care: Shampoos, conditioners, gels, and hygiene products
• Chemical & Laboratory: Cleaning agents, reagents, and industrial fluids
• Confectionery: Edible oils, flavourings, and confectionery additives

Why Choose the King Technocap C100

The King Technocap C100 combines speed, precision, and versatility to deliver premium capping performance with minimal operator input. Designed and manufactured by C.E. King Limited (UK), it integrates seamlessly into any automated filling and packaging line. Take your packaging efficiency to the next level - contact us today to learn more about the King Technocount C100 and how it can benefit your production line or request a quote!